Planned Order forms:
Requirement Date:
This is the date when the customer needs the order to be
shipped. In the case of Production, this is the date by which the
item should be made. In the case of Forecast it will be the
date of the forecast. If the original date that the customer requested cannot
be met, then this date becomes the actual date that the request can be met.
Requested Date:
If the requirement date cannot be met, then the system will
show the original date as the requested date and the requirement date will show
the date when the requirement can be met.
Scenario 1: We will use Sales orders to
drive the planned orders.
In the example below the sales order has a ‘Requested Ship Date’ of 09/11/2020
- If
we run the Master planning, we should see the requirement date as
9/11/2020 on the planned order
- On
the pegging tab, the ‘Requirement date’ is as 9/11/2020
- In
this case there is no ‘Requested date’ on the pegging tab.
Scenario 2: Lets change the Requested
ship date on the Sales order to 8/27/2020, so that the order cannot be
delivered to the customer in time.
- In
this example the system cannot meet the requested date and so we will get
futures and action messages.
We see the requested date in this case is 8/27/2020, which was our requested ship date.
- But
when we look at the requirement date, it shows a date of 9/8/2020. That is
the date we can make this item and ship it to the customer.
- The
requirement date on the Pegging remains at 8/27/2020.
- In
this example the ‘Add calculated delays to requirement’ date was checked
Scenario 3: Lets uncheck the ‘Add
calculate delays to requirement date’ and run the master plan again.
- The
requested date on the planned order is still 8/27/2020
- The
Requirement date on the Planned order is 9/1/2020
- The
system ignores the delays in procurement of the raw material and considers
that the order can be started on the next working day.
- The
Beta carotene is delayed but the system does not account for the delay as
the ‘Add calculate delays to requirement date’ is not checked.
Scenario 4: Requested date on the Pegging
The Sales order is set with a Requested ship date of
9/15/2020
- Set
the Issue Margin on the coverage group or the Master plan to 2 days
- Run
the master planning again
The requirement date and the requested date on the planned order are set to 9/9/2020 (9/11/2020-2 days)
- On
the Pegging the Requirement date =09/09/2020 and the Requested date =09/11/2020.
So the requested date represents the shipment date whereas the requirement
date takes the margin into account.
Scenario 5: The Sales order Requested
Ship date is set to 09/05/2020 which is a Saturday
Run the master planning again
The Requested date is 09/4/2020 and the Requirement date
=09/08/2020 on the Planned order
- The
pegging shows the requested date of 09/5/2020 and the requirement date of
09/04/2020.
Scenario 6: Set the Receipt Margin added
to requirement date as 1
- The
pegging on the planned order shows the Requested day of 09/05/2020 and
requirement date is 09/04/2020
The Requested date for the planned order moves to 09/03/2020
as there is a receipt margin of 1 day
The table below shows the summary of the various cases that
have been discussed in this blog
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